Quality Hot Tub Covers! Try Our Smart Spa Cover Configurator! Build Your Cover

Made in North America

Quality Hot Tub Covers

Purchase a custom hot tub cover and save when you buy our hydraulic or standard lifter!

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  • Founded in 2008

  • 80,000+ Spa Covers Sold

  • 100% ASTM Compliant

  • 3 Year Warranty

High Quality

We use premium materials

Quick Build and Ship

2-3 weeks for most covers

Delivery Available

To most U.S. ZIP codes

3 Year Warranty

On all spa covers

Explore Our High Quality Materials

Textured vinyl material in multiple colors, used for durable and weather-resistant spa covers.

Marine Grade Vinyl

All our premium hot tub covers feature superior, heavy duty Marine Grade vinyl treated with mildew and UV inhibitors to keep your new spa cover vinyl strong and looking new. The vinyl we use on our spa covers is extra thick to prevent cracking and splitting. Our hot tub covers are cold crack tested down to -20 Degrees Fahrenheit.

Black Hunter Green Tan White Burgundy

Tapered Virgin Foam

Our custom built spa covers are built using virgin foam core insulation in a variety of foam densities and thicknesses to meet your needs. Our easy ordering process allows you to custom design your Hot Tub cover with the best combination of strength and heat retention to fit your geographic location.

2-4″

Basic

3-5″

Thick

4-6″

Extra-Thick

Close-up of high-density foam insulation, used as a core material for energy-efficient hot tub covers.
Illustration of the Dual Extreme Barrier technology, featuring an 8mil plastic wrap and heat-sealed foam core for moisture protection in spa covers.

Dual Extreme Barrier

The number one cause of spa cover failure is water absorption. Once a hot tub cover starts absorbing water (moisture) it will act like a sponge and in a very short time can double in weight. We use the thickest plastic (8mil) to wrap our foam cores and heat seal to ensure an air tight, moisture proof seal (available as upgrade).

Double-Triple Stitching

We take the extra step(s) to ensure that each spa cover we build is stitched to exacting standards. We double and triple stitch all hot tub covers paying particular attention to the spa covers stress points. (Hinge, Handles, Straps, Corners, and Skirt). All spa covers are stitched with polyatomic UVR thread to prevent premature failure due to UV exposure.

Close-up of a sewing machine stitching durable vinyl material with reinforced seams for high-quality hot tub covers.
Detailed view of a reinforced hinge of a spa cover, designed for durability and added strength.

Extra Reinforced Hinge

We build our hot tub covers with multiple layers of reinforced vinyl for the best built and strongest hinge. It has been tested for thousands of folds. in addition to the stress of the opening and closing of your spa cover it is reinforced to work with your existing (or new) spa cover lifter (available as upgrade).

Mesh Underliner

The underliner is a key component on your hot tub cover. Our spa covers are built with a chlorine and bromine resistant breathable mesh underliner. Some manufacturers use a solid liner, which can allow condensation to stagnate under the spa covers liner which can cause eventual vapor barrier breakdown and bacteria or mold growth. With a mesh underliner the condensation easily drips back into your spa to avoid this issue.

Breathable mesh underliner helps prevent moisture buildup and prolongs the lifespan of a spa cover.
Durable, reinforced vinyl handle with strong stitching for easy lifting and handling of a spa cover.

Super Strong Handles

Our premium hot tub covers are built with super strong reinforced vinyl handles that match your hot tub cover to ensure a great looking and functional spa cover. Don’t settle for cheaper black mesh handles

Customer Reviews

C

Clara R

October 29, 2024

The cover arrived and it fits perfectly. It’s also FAR better construction than the hot tub manufacturer’s, for which I would have paid another $150 and which they told me I could not get anywhere but from them, and if I managed to find something it would cost more than theirs. So, thanks, a lot!
L

Liam N

August 11, 2024

I received my spa cover today. Superior workmanship! Thank you for fabricating such a quality product!
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Nick Patel

August 2, 2024

I just wanted to let you know that the spa cover I purchased was not as advertised…… IT WAS FAR BETTER! Perfect fit, Perfect color, high quality fabric. Cover exact as ordered. I noticed an imitate difference in my spa temp. I will defiantly be everyone I know that this is the place to order a spa cover! Thank you so much for the quick delivery and super fast response. Keep up the super job!
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Deborah A

July 18, 2024

My hot tub cover arrived on Wednesday, in excellent shape and exactly as ordered. I just wanted to tell you how pleased I am with your service and your performance on my order. It was a real pleasure doing business with you and I will not hesitate to recommend your company to others. Thank you so much!!!
S

Sofia Bennett

June 22, 2024

I got my spa cover today and it fits perfectly, looks beautiful, and is exactly what I needed. Thank you so much for making ordering and delivery such a smooth process!!!!

Spa Cover FAQs

How do I measure my spa?

1. You will need to find the full length and width of your spa. If you have rounded corners we will also need your rounded corner radius.

2. HOW TO MEASURE YOUR RADIUS: To help you find your radius we do have a radius template sheet available to print on the order page. It is on the right hand side of the order page where you would enter your measurement dimensions. Just click here “Radius Template Sheet”. This will bring up PDF with 12 different radius. Please print and lay on the corner of your spa to match up the best radius. After you get close please cut out that radius and hold up to the corner to confirm.

3. MEASURING TIPS: We also have more measuring tips available on the website. Just click on the link below.

How do I measure my spa?

I have an odd shaped spa. Can you build?

Sure we can build to any size or shape spa. Even covers that need cut outs and speaker “boots”. On a very odd shape we may ask you to mail us a template for us to build to. Building a template is very quick and easy and ensures you get a perfectly fitting spa cover. Please click on the “Measuring Tips” link and review how to build a template. As always please feel free to email or call us with any questions.

I have an odd shaped spa. Can you build?

You recommend 1.5 lb and 2 lb foam. Why not 1 lb foam?

We do recommend ordering your cover with either 1.5 lb foam or 2 lb foam for extra strength. If your cover is under an awning or a gazebo then the 1 lb foam will be sufficient. Covers built with 1 lb foam tend not to be strong enough to sufficiently withstand the outdoor elements for the long term. For example here is a 4″ to 2″ tapered cover with the 1 lb foam after the winter thaw (picture shown is not one of our covers).

You recommend 1.5 lb and 2 lb foam. Why not 1 lb foam?

What foam thickness (taper) and foam density do you offer?

1. Foam Thickness: We offer three foam densities. 4” to 2” taper, 5” to 3” taper and a 6” to 4” taper. The thicker the cover the more insulation it offers the spa. We recommend for climates with moderate to harsh winter conditions to order a 5” to 3” taper of thicker.

2. Foam Density: The higher the foam weight the denser the foam which will give greater strength. 1 lb foam will hold 40-45 lbs of weight, 1.5 lb foam will hold 70-80 lbs of weight and the 2 lb foam will hold over 100 lbs. The thicker (taper) the cover the greater the weight bearing as well. Example: 6″ to 4″ taper with 2 lb foam will hold 250 lbs+.

What foam thickness (taper) and foam density do you offer?

What is a Vapor Barrier?

The vapor barrier is the plastic barrier that protects the foam from getting heavy over time due to water absorption. We build our covers with thickest poly barrier that gives the absolute best protection against water absorption. We use an exclusive, state-of-the-art heat sealing process to further protect your foam. For the best protection we recommend upgrading to the Dual Extreme Vapor Barrier. This is an 8mil thick barrier that is heat sealed for the absolute best protection available.

What is a Vapor Barrier?

How heavy is a new cover?

Your new cover will weigh anywhere from 45 lbs to 55 lbs depending on your selected options. New spa covers are very manageable especially if you were use to your old cover which may have been saturated with water and weighed 300lbs. For the easiest cover removal you may consider ordering a cover lift to assist you in with the “on and off” process. A cover lift is the absolute best purchase any hot tub owner could ever make. It makes using your spa SO much easier and will certainly get you in your spa that much more. We have a great sale on our cover lifters. Why not add one with your new premium spa cover.

How heavy is a new cover?

What is a Steam Stopper?

All covers come standard with two steam stoppers located at either end of the fold to help prevent any heat or steam from escaping from the fold when the cover is closed. The full length steam stopper upgrade runs the full length of the fold for a better seal and greater insulation (R-Value).

What is a Steam Stopper?

What do you use on the bottom of your covers?

Spa Covers are more vulnerable form the inside than from the outside. The underliner is a key component of your cover. Our covers are built with a chlorine and bromine resistant breathable mesh underliner. Some manufacturers use a solid liner, which can collect condensation in the interior of the cover which can cause eventual vapor barrier breakdown and mildew buildup. With a mesh underliner, the condensation easily drips back into your spa to avoid bacteria or mold growth or long term direct exposure to the vapor barrier.

What do you use on the bottom of your covers?

What is a Cover Cap?

We are the only manufacturer to offer a premium CUSTOM built spa cover cap. We build it with an extremely thick polyester sealed fabric for a water and weatherproof cover to help protect and extend the life of your new cover. We custom build each cover for a form fitting fit over your spa cover to ensure it looks as good as it works. Protect your investment and let the cover cap take the abuse.

What is a Cover Cap?

Still Have Questions Unanswered?

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  • Founded in 2008

  • 80,000+ Spa Covers Sold

  • 100% ASTM Compliant

  • 3 Year Warranty